2024 Comparison of New And Old Capsule Filling Machines

Views: 23     Author: grandpacking     Publish Time: 2024-06-14      Origin: Site

The improved capsule filling machine CGN208-D1 is simpler to operate with less maintenance and better filling quality. The new capsule seeding, filling and locking system increases productivity and lengthen the machine uptime. It is designed for mid-volume customers to provide up to 18 months of uptime without preventative maintenance.

New machine

Old machine

The whole appearance is exquisite and concise

The old machine is cumbersome and complicated

Details comparison

New capsule seeding mechanism

 

Old capsule seeding mechanism

 

It adopts a more user-friendly independent support and power separation design, for simple structure, convenient debugging and more silent operation.

The old structure is bulky and heavy with loud noise during operation, which is inconvenient for debugging and cleaning.

New capsule seeding switch

 

Old capsule seeding switch

 

The control switch of linear track type is more convenient and accurate to adjust the opening position of the capsule control bracket.

The old structure needs to adjust the arc through two fixed screws, which is inconvenient to operate.

New capsule hopper

 

Old capsule hopper

 

 

Adopts quick-positioning device for quick positioning and disassembly without tools, and it is not easy to leave the capsule in the hopper.

The old hopper is not so convenient to assemble and disassemble, and there are dead corners for cleaning.

New sub-hopper

 

Old sub-hopper

 

It is equipped with a shutter, the front plate can be opened for convenient capsule cleaning.

It cant be opened but only be disassembled entirely for cleaning.

 Design and structure

New capsule ring mechanism


 


 


Old capsule ring base


 

Linkage operation of high speed 25% and stable, the base adopts oil-proof and dust-proof design to reduce noise 90% and maintenance frequency.

The turntable base works intermittently with more noisy, and is not dustproof, so the powder will stick to the ratchets and aggravate wearing. 

Oil penetration, powder contamination.

Capsule filling and locking

New capsule filling station

 

Old capsule filling station

 

The new filling power adopts synchronous belt planetary deceleration and multi-stage positioning design for more stable and silent filling.

The old filling power adopts gear-type planetary mechanism with low transmission ratio.

New capsule locking station

 

Old capsule locking station 

With built-in cylinder and air pipe, more concise and safer, the new capsule locking structure is more reasonable locking action and low failure rate.

Old capsule locking structure is bloated, the wire, air tube and sensor are external, easy to entangle; The opening and closing structure design is unreasonable and easy to be damaged.

Capsule discharging

New capsule discharge mechanism

 

Old capsule discharge mechanism

 

Safety device for capsule discharge, all the power worked under the platform.

The cylinder and air tube  adjusting device are exposed.

New capsule discharge hopper

 

Old capsule discharge hopper

 

Split design and placed outside of the machine, for quick disassembly and easy cleaning, features powder sieving function.

Built-in structure, inconvenient to maintain, disassemble and clean.

 Maintenance


Maintenance port to discharge mechanism

No maintenance port

 

New machine body material

 

Old machine body material

 

Machine body and working platform are made of SUS304 for anti-corrosionand anti-oxidation.

The frame is painted iron plate and covered with stainless steel surface.

New power connection

 

Old power connection

 

The new main power supply aviation plug is upgraded, features exhaust fan of the electrical cabinet.

The old or similar machines have ordinary interfaces or no aviation plug and no exhaust.




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