Wet Wipe Sacheting Packaging & Cartoning Integrated Solution

Views: 57 Author: Hunan Grand packing machinery Publish Time: 2026-04-24 Origin: Hunan Grand Packing Machinery

Wet Wipe Four-Side Seal Packaging & End-Line Cartoning Integrated Solution

1. Solution Overview

This integrated solution is custom-designed by Migrand Mechanical, centered on the four-side seal packaging machine. It combines on-line inspection, liquid storage, stacking, custom transfer, motion-controlled bag arranging and automatic cartoning to realize a fully automatic production line: non-woven fabric cutting & folding → alcohol filling → four-side sealing → multi-dimensional inspection → 5-lane transfer → precise bag arranging → automatic cartoning (30 bags/box).

It is suitable for medical/hygienic alcohol wipes, makeup remover wipes, dressing pads, alcohol cotton pads and other products, meeting high-standard production and regulatory compliance requirements.

2. Core Equipment List

Equipment	Model/Type	Core Function
Four-Side Seal Packaging Machine	GPD-250	Integrated wipes cutting, folding, liquid filling and four-side sealing
Visual Defect & Position Inspection System	Outsourced	Wipe position verification, defect detection with rejection
Checkweigher	Outsourced	High-speed weight inspection (250–300 pcs/min) and unqualified product rejection
Finished Product Rejection & Counting Unit	Mig Mechanical Custom	Automatic rejection & production counting
Independent Wipe Stacking Unit	Mig Mechanical Custom	Touchscreen parameter setting, orderly stacking
100L 316 Stainless Steel Liquid Tank	Outsourced	2.5mm thickness, liquid level detection & automatic replenishment
Custom Transfer Mechanism	Mig Mechanical Exclusive	Converts 5-lane discharge to linear conveying
Motion Controller-Based Bag Arranging Mechanism	Mig Mechanical Custom	Ordered arranging, quantitative grouping for cartoning
Automatic Cartoning Machine	Linked System	Automatic cartoning (30 bags per carton)

3. Fully Automatic Production Flow

Automatic cutting and folding of non-woven fabric, compatible with multiple wipe sizes
Targeted alcohol filling (0.8–5ml) triggered by wipe presence detection
Four-side sealing with double-layer film, stable and leak-proof
Multi-stage inspection: visual positioning, defect detection, weight check; automatic rejection of defective bags
Production counting and alert
Custom transfer mechanism converts 5-lane parallel bags to linear conveying
Motion controller drives precise bag arranging and quantitative grouping
Automatic cartoning machine completes 30 bags per carton packing

4. Key Technical Parameters

Item	Specification
Model	GPD-250
Production Speed	50–60 cuts/min (total output = cutting speed × number of lanes)
Total Power	Start-up: 8kW; Production: 5kW
Air Consumption & Pressure	≥0.1m³/min, 0.6–1.0MPa
Power Supply	220V/380V 50Hz
Packaging Material	Composite film, aluminum-plated film, paper-aluminum film, paper-plastic film
Max. Film Width	800mm
Recommended Outer Bag Size	75×75mm

5. Core Functions & Compliance

Intelligent filling: Only fills liquid when wipes are present, avoiding waste
Linked liquid level control: Automatic replenishment between storage tank and hopper
Full-process rejection: Eliminates leaking, underweight, overweight and mispositioned bags
Regulatory compliance: Meets 21CFR Part 11; sealing temperature integrated into SCADA system; complete DQ, OQ, IQ, PQ, FAT, SAT validation documents provided
Safety protection: Equipped with safety guards, door-open stop function and standard safety markings
Flexible production: Supports pure wipe cutting (separable from packaging system)

6. Custom End-Line Cartoning Integration (Core Design)

6.1 Custom Transfer Mechanism

Exclusively adapted to the GPD-250 5-lane discharge mode, smoothly converting multi-lane parallel bags into stable linear conveying. No jamming, overlapping or deformation, ensuring seamless connection between packaging and cartoning.

6.2 Motion Controller-Based Bag Arranging Mechanism

Driven by a dedicated motion controller to achieve accurate sorting, ordered arrangement and quantitative grouping. It synchronizes with the cartoning machine beat to ensure neat placement and zero counting error.

6.3 Linked Cartoning Control

Closed-loop control of the whole line. The bag arranging mechanism outputs 30 bags as one group and feeds them into the cartoning machine automatically, realizing full-automatic conversion from single bag to carton without manual intervention.

7. Commercial & Delivery Terms

Total Price: **,500 USD(EXW)
Delivery Time: 45 working days after receipt of deposit
Price Validity: 10 days
Packaging: Wooden case with anti-rust and moisture-proof treatment

8. Transportation, Installation & Safety

8.1 Transportation & Storage

Anti-rust treatment for transmission parts; inner moisture-proof film + outer wooden case
No overturning, inversion, rain or collision during transportation
Regular anti-rust and moisture-proof maintenance for long-term idle equipment

8.2 Installation Environment

Flat, solid floor with sufficient load capacity and operating space
Temperature: 20–28℃; Humidity: 50%–70%
Away from oil, chemicals, vibration, strong electromagnetic interference; no direct sunlight or fan blowing
Lighting: ≥300LUX

8.3 Safety Guidelines

Operators must read the manual before use; electrical work by qualified personnel
No body parts into moving areas; maintenance only after power off, air off and cooling down to below 60℃
No unauthorized modification; contact Migrand Mechanical for technical support

9. Solution Advantages

Full automation: Unmanned flow from wipe forming to cartoning, reducing labor cost
Full inspection coverage: Multi-dimensional quality control ensures high yield rate
Stable linkage: Custom transfer and motion-controlled arranging perfectly match 5-lane output and 30-bag cartoning
High compliance: Meets medical-grade regulations with complete validation documents
Wide compatibility: Adaptable to multiple wipe products with quick format change