Full automatic wet wipes folding and packaging machine

Fully Automatic Wet Tissue Folding Machine (30-120pcs/sachet)

1.Production process:

Non woven unwinding- cutting- vertical folding - medical liquid feeding online - length setting - cutting - stack setting - final product output

2.Main technical parameters

3.Main features of servo

1)2 servos of Mitsubishi; scientific and compact structure; convenient operation and maintenance;

2)Safety door, emergency stop device and relative protecting systems, designed according to CE;

3)Main technical parts are manufactured in CNC machining center, and main electrical parts are bought from international brands;

4)Motor controlled by frequency converter; universal coupling as the main part; integration of gear box and phaser; driving of synchronous belt;

5)Phase can be adjusted to be synchronous with the machine.

4.Main structure

1)Steel structure, including SS plate and SS parts;

2)Adjustable for wipes to be popped up or not;

3)Liquid feeding through spout;

4)Liquid feeding system includes two 400L SS barrel, continuous mixing system and circulation system for adjustable liquid feeding volume;

5)Some pipes are made from SS and others are transparent hoses;

6)Stacking system can stack materials flatly;

7)Raw material cutting system; adjustable length (on PLC);

8)Servo motor for convenient quantity adjustment of piece counting and stack counting system.

9)Driving system;

10)HMI;

11)End product discharging;

12)CE of electrical parts;

13)Safety protection system; emergency braking system; safe cutter; glass door protection;

14)Servo system of Mitsubishi;

15)Automatic counting;

16)Automatic production date record;

17)Alarming for material lack

5.Machine detail photos

Fully Automatic baby wet wipes packaging machine

1.Product

Baby wet wipes

2.Production process

Connecting with the main machine (HY-2700 automatic wipe folding machine) - automatic material feeder - packing machine feeding port - film length setting - opening label stick setting - opening position setting - reciprocating horizontal sealing and dividing -final product output

3.Main technical parameters

4.Main features

1)Packing film tension is controlled mechanically;

2)Two labeling machines are equipped, one for main mark labeling and the other for counterfeit mark labeling;

3)Packing film is automatically windowed;

4)Heat date coding equipment;

5)Reciprocating horizontal sealing device with mechanical gusset-inserting device);

6)Eight shaft servo motor controls film feeding, horizontal sealing, opening, labeling, shifting fork, material feeding, etc..

7)Position of sachet packing, window, label and eye mark can be set on touch screen;

8)Automatic material feeding device; when actual packing film length is not as set, the shifting fork in the device will not push wet tissue but operate again after the length is correct. Therefore, wipe waste caused by manually film connecting or printing errors can be mostly avoided. (Label alignment is not needed when film is connected manually. The same film can be connected casually without influence on machine operation)

9)Horizontal sealing system is equipped with shutdown protection functions for overload torque and material being pressed during horizontal sealing.

10)Color touch screen and motion controller;

11)Control system

a.The control system applies MECHATROLINK system for multi-axial and high-speed motion;

b.The latest motion controller of Yaskawa is used for a high-speed scanning cycle of only 0.5ms, quick data processing and high-speed and accuracy control;

c.The special phase control function of Yaskawa motion controller is applied for automatic material feeder to achieve synchronous position compensation and adjust material feeding position conveniently;

d.Horizontal sealing is equipped with electronic cam control function for stable, reliable and higher-speed machine operation;

e.Remote monitor can help clients to find and solve problems timely.

12)Main electrical appliance are bought from well-known brands;

13)Framed machine chassis.

5.Raw material specification

6.Main configurations

1)Automatic film changing: set the quantity of eye marks of film which are still conveyed after the min. roll diameter is detected so that packing materials can be changed automatically;

2)Automatic label changing: set original opening label quantity and residual label quantity. When the figure is reached, labels can be changed automatically;

3)Opening device of packing film, driven by servo;

4)Mechanical film tension control device;

5)Packing film forming device;

6)Packing film vertical sealing device;

7)Packing film feeding device, driven by servo;

8)Horizontal sealing device, driven by servo; two servo motors operate automatically and synchronously;

9)Electricity can be controlled automatically or manually for practical requirements;

10)Manual mode: used during testing to adjust every station in advance;

11)The machine is equipped with 2 E-stop button horizontally.

7.Machine detail photos

Automatic lid sticking machine

1.Technical parameters

2.Features

1)Delta’s SCARA robot is applied. It is widely used in products of computer, communication and consumer electronic (3C). With advanced speed, accuracy, linearity and verticality, the robot can take, glue and stick lids on wipe packages quickly and accurately.

2)E-visual system: Delta’s DMV2000 e-visual system is adopted. As a new generation of human-friendly operation panel, it can build a visual detecting system quickly. Applied CameraLINK interface camera can achieve high speed processing. Inner-set PLC communication connection can also change data automatically. With them, displayed interface and operation panel during machine working can be customized for simple and convenient operation.

3)Touch screen: It is a 7-inch screen. Parameters of lid taking position, gluing position, glue spraying shape (rectangle, track, or oval), compensation of lid sticking, etc. can all be adjusted on touch screen.

4)Visual light source: Industrial LED source is applied, which is more reliable than residential light source. Decay time is extended, light source doesn’t strobe and accuracy is improved.

5)Monitor: 15-inch industrial monitor, which is more suitable for production workshop.

Sample photos