How to install blister packaging machine mold in 3 minutes?

How to install blister packaging mold in 3 minutes?

As you know, a blister packaging machine mold usually includes three parts: forming mold, heat sealing mold and punching mold (also called cutting mold). 

So, how can we replace and install the mold accurately and quickly?

As for the existing blister packaging machine, it is almost impossible to install the mold in 3 minutes. Even many people can't do it within 30 minutes. 

So, is it a lie as the title said to install in 3 minutes?

Of course not! Please let me introduce our mold installation of a newly designed blister packaging machine in 2023. 

This machine contains a number of patented innovative designs of Hunan Grand Packing Machinery, its forming, heating sealing, batch embossing, impression and cutter are with rack mandrel for exact and easy position. Also, it is equipped with ruler for easy correction and accuracy orientation.

Moreover, the main drive shaft adopts parallel axis bevel gear reducer, forming, heating sealing, impression and etc, these working stations are adopting pin for tightly and accuracy position-setting, easier to change the mould an save packing material.

In order to prove that what I said is true, let's demonstrate the whole process according to the video.

DPP-180 Mold Installation Guideline

10seconds：Install lower forming mold, align two positioning grooves at the mold bottom with positioning bolt on the machine, and tighten with fixing wrench

35seconds：Install upper forming mold, the air tube is to the right, align groove at the mold top with the machine mold fixing guide rail and push it into the bottom to wedge

55seconds：Press "Jog" button to raise the mold to the highest point. Then fix four ball nuts in diagonal order.

1minute30seconds：Lock four lower fixing nuts under the upper mold from bottom to top.

1minute40seconds：Finally insert air tube.

1minute45seconds：Next, install heat sealing mold.

1minute50seconds：Protruding screw is facing left, bottom positioning slot is aligned with positioning bolt on the machine. Lock quick fixing wrench.

2minute13seconds：It is the mounting rail on heat sealing mold top.

2minute20seconds：Push in upper mold positioning groove by aligning guide rail, and lock quick fixing wrench.

2minute35seconds：Adjust heat sealing pressure and loosen the four ball nuts.

2minute45seconds： Press "Start" button to raise mold to the highest point.

Press "Heat Seal" button again, after heat sealing cylinder lowered, screw four positioning nuts up to 1mm from top plate.

Then close "Heat Seal" button, lock the four nuts again.

3minute45seconds：Install perforation lower mold first, observe and adjust on both sides, adjust the lower die to be in middle of fixed bottom plate

, then lock quick fixing wrench

4minute05seconds：Install perforation upper mold, open safety cover, align upper mold fixing groove with the fixed guide rail on the machine, and push it to the end from right to left

Lock upper pressure plate screws.

4minute31seconds:Install cutter mold.

4minute40seconds：Install cutter lower mold.

Place milled groove on lower mold towards left traction station, align four elliptical grooves with their screw holes, and put them in

4minute55seconds：Observe and adjust to determine the position of four columns in middle of the four fixing holes of cutter mold, then lock the four fixing screws .

5minute05seconds：Install cutter on mold.

First pull out ball sleeve, pick up the mold and hold the ball sleeve with your hands, then put into the movable groove downward. Move upper mold up and down, so ball sleeve enters correct position .

5minute35seconds：Install upper cover plate, lock four ball nuts in diagonal order

Press "Jog" button to raise the cutter mold to the highest point. Lock two fixing screws. 

After watching the video, maybe you doubt that the video duration is more than 5 minutes, how to replace the mold in 3 minutes? 

Indeed, the video is more than 5 minutes. 

However, it is also 6 times less than the 30-minute installation time required by most machines. 

I deliberately slowed down operation speed so that you can understand the process more clearly. 

With usual operating, I can complete the whole mold installation within 3 minutes.

If you are faster, welcome to PK with me.

         Click on the picture to view the details of the machine