EnglishViews: 49 Author: Hunan Grand Packing Machine Publish Time: 2026-06-12 Origin: Hunan Grand Packing Machinery
This turnkey automatic capsule counting and bottle packaging line was custom-manufactured by Migrand Machinery for a professional pharmaceutical enterprise based in Florida, USA. The complete production line successfully passed Factory Acceptance Test (FAT) before shipment. Led by our project contact Li Li from Hunan Grand Machinery, the final technical confirmation was completed on November 25, 2025.The entire shipment was arranged under the DDP (Delivered Duty Paid) term with two separate customs declarations. The total lead time was around 40 days, and the overall logistics cost was RMB 86,000. The total contract value of the production line reached USD 76,300. All equipment was packed into 10 packages, with a total volume of 51.55 cubic meters and a total gross weight of 3,755 kilograms.Tailored to local power supply standards, US pharmaceutical industry regulations and the client’s three mainstream bottle specifications, this integrated production line covers the full workflow from raw material mixing, bottle unscrambling, desiccant inserting, counting and filling, capping, aluminum foil sealing, labeling, sleeve labeling, heat shrinking, inkjet coding to bottle collection. It realizes fully automatic closed-loop production and fully complies with continuous, standardized and compliant production requirements of US pharmaceutical workshops.
The production line consists of 11 sets of core equipment, featuring modular layout, smooth interconnection and high operational stability. All units are designed to adapt to local power grids (110V / 208V, 50-60Hz) in the United States.
Applicable Bottle Sizes The whole line supports three types of bottles to meet the client’s full-range production demands:
150cc bottle: Height 9.5cm, Diameter 5.5cm; Cap diameter 4cm, Cap height 1.1cm
250cc bottle: Height 11cm, Diameter 6.5cm; Cap diameter 4.5cm, Cap height 1.1cm
500cc bottle: Height 15cm, Diameter 7.9cm; Cap diameter 5.5cm, Cap height 1.1~1.2cm
Material Standard Parts in direct contact with materials are made of stainless steel, complying with cGMP standards for pollution prevention, easy cleaning and regular disinfection.
V-Type Mixer Capacity: 1000L;
Material contact parts: SUS316; Safety guard: SUS304 stainless steel; Equipped with built-in stirring device; Discharge height: 830mm. Power supply: 3-phase, 208V, 50-60Hz, 12kW. Packing dimension: 3300×2100×2400mm; Gross weight: 850kg.
Bottle Unscrambler
Power supply: 1-phase, 110V, 50-60Hz; Equipped with 3 plastic turntables for automatic bottle sorting and conveying. Packing dimension: 1670×1120×1280mm; Gross weight: 380kg.
Desiccant Filling Machine
Power supply: 1-phase, 110V, 50-60Hz; Suitable for paper-packed desiccants with weight ranging from 0.5g to 3g. The dimension of 3g desiccant is 3cm×5.5cm. Packing dimension: 1500×900×2100mm; Gross weight: 320kg.
16-channel Counting Machine
Power supply: 1-phase, 110V, 50-60Hz; 16 parallel channels ensure high-precision counting for capsules and solid dosage products. Packing dimension: 1750×1870×1880mm; Gross weight: 600kg.
Capping Machine
Power supply: 1-phase, 110V, 50-60Hz; Uniform torque control for stable capping performance. Packing dimension: 2700×1300×2100mm; Gross weight: 600kg.
Induction Sealing Machine
Power supply: 1-phase, 110V, 50-60Hz; Realizes airtight sealing for bottle necks to ensure product safety and anti-tampering performance. Packing dimension: 1480×880×1450mm; Gross weight: 115kg.
Round Bottle Labeling Machine
Power supply: 1-phase, 110V, 50-60Hz; Designed for non-transparent labels with accurate and neat labeling effect. Packing dimension: 2100×1200×1600mm; Gross weight: 280kg.
Videojet 1280 Inkjet Printer Fitted with bottle flipping mechanism; Prints production information on the bottom of bottles for product traceability, fully meeting US pharmaceutical traceability regulations.
Sleeve Labeling Machine
Power supply: 3-phase, 208V, 50-60Hz, 3kW; Specialized for sleeve labeling on bottle caps and necks. Roll film: Inner diameter 75~150mm, Max outer diameter 460mm. Packing dimension: 2200×1220×2250mm; Gross weight: 300kg.
Heat Shrink Tunnel
Electric heating type; Power supply: 3-phase, 208V, 50-60Hz, 12kW. Compatible with PVC and PET shrink films with thickness from 0.15mm to 0.4mm. Packing dimension: 2100×700×1600mm; Gross weight: 180kg.
Bottle Collecting Turntable
Turntable diameter: 900mm; Power supply: 1-phase, 110V, 50-60Hz; Automatically collects finished bottles for storage and transportation. Packing dimension: 1100×1100×1310mm; Gross weight: 130kg.
The whole line adopts a linear modular layout with compact structure, which perfectly fits the client’s existing workshop space. The fully automated linkage operation minimizes manual intervention and greatly improves production efficiency and product consistency. We also provided complete layout drawings, packing lists, HS codes and all export documents to ensure smooth cross-border delivery.
Prior to delivery, we conducted strict FAT in accordance with international pharmaceutical equipment standards, and recorded the whole testing process with videos. Key test items are as follows:
Full-line linkage test: Simulated actual production conditions for continuous operation. All machines run stably without bottle jamming or shutdown issues.
Accuracy test: Repeated tests on capsule counting, desiccant filling, capping torque, labeling and coding verified all core indicators meet standards.
Power adaptability test: The equipment operates steadily under 110V/208V & 50-60Hz power supply, matching US local power grids perfectly.
Multi-size bottle switching test: Quick and convenient model changeover among three bottle types, supporting flexible production.
Safety & sanitation test: Safety protection devices work normally. The equipment structure allows easy disassembly and cleaning, compliant with US pharmaceutical hygiene requirements.
The production line passed FAT in full compliance, and the client confirmed all technical specifications and performance before shipment.
After comparing local US brands, European manufacturers and other Chinese suppliers, the US pharmaceutical company finally cooperated with Migrand Machinery for the following key reasons:
The whole line is specially designed for US power standards (110V single-phase & 208V three-phase, 50-60Hz). No additional transformers or frequency converters are required, so the equipment can be put into operation right after arrival. Besides, the production line is fully customized for the client’s three bottle sizes with simple model changeover, realizing flexible multi-product production.
US pharmaceutical industry is subject to strict FDA and cGMP rules. Our equipment adopts food-grade stainless steel with no dead corners, convenient for daily cleaning and disinfection. Equipped with professional inkjet coding system, the line meets product traceability requirements. We also provide complete qualification documents to help the client pass factory compliance audit efficiently.
We offered full-cycle services including technical solution design, production, FAT inspection, DDP door-to-door delivery and customs declaration. Under DDP terms, the client only needed to arrange on-site unloading, without handling complicated cross-border logistics and tariff procedures. This greatly simplified the procurement process.
Compared with European and American mainstream brands, our production line has obvious price advantages while maintaining the same high quality, counting accuracy and operational stability. The equipment adopts universal spare parts which are easy to purchase locally in the US, effectively lowering the total operation and maintenance cost in the long run.
This production line integrates multiple special processes including desiccant inserting, neck sleeve labeling and bottom coding. With abundant overseas project experience, we optimized the equipment layout and operation logic according to the client’s workshop and production flow. Standardized FAT process and video records fully reduce procurement risks.
The equipment is equipped with English operation interface and designed for long-time continuous operation. High automation reduces labor demand and downtime, ensuring stable production capacity for US workshops.
This capsule counting and bottle packaging line project is another successful overseas benchmark case of Migrand Machinery. Supported by localized design, regulatory compliance, strong customization capability, one-stop export service and superior cost-performance, we stand out in the fierce global competition.Nowadays, Chinese pharmaceutical machinery is widely recognized by global clients for reliable quality and comprehensive services. Migrand Machinery will keep optimizing products according to different national power standards, industrial regulations and operational habits, and deliver stable, efficient and compliant automated packaging solutions for pharmaceutical and health product enterprises around the world.
