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Cigarette Flavor Capsule Making Machine

Cigarette beads, also known as flavor or bursting beads, are produced by dripping a core liquid containing flavors and other ingredients into a cooling liquid, typically paraffin oil, to form small beads through surface tension. These beads are then cooled to solidify, followed by degreasing and drying.

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Model:
MGJJ
Brand:
Migrand Machinery
Code:
8422303090

Product Description

1. Introduction

MGJJ tobacco flavor beads dropping machine is composed of flavor liquid feeding, gelatin feeding, pulse cutting, coolant circulation, cooling system, etc.

The filling materials of MGJJ model ball forming machine are oily materials that are insoluble in water, such as flavors,smoking cessation formulas,cod liver oil, vitamins A, D, E, K, traditional Chinese medicine, vegetable oils, nutrients, etc.

The machine adopts advanced pulse cutting technology, the beads filling is accurate, and capsule forming is well without mold, low cost, easy operation, high degree of automation. The main motor is controlled by PLC control system, 10.1 inch touch screen for parameter display. The machine can be widely used in the mass production of seamless soft capsule in health care products, medicine, food, cosmetics and other industries.

The flavor capsule forming, filling and sealing can be completed instantly with less material consumption and high production yield. Accurate filling volume and good quality of capsules, easy to operate, high degree of automation, compact structure and small area occupation. The entire production line is easy to clean and fully complies with the state GMP related standards.

The parts are in direct contact with the materials are made of 316L stainless steel plate.

2. Sample for Cigarette flavor balls

sample for smoking Flavor Capsule

3. Parameters

Model	Beads Dia	Volume	Output/Sec	Powder	Volume of gel tank	Core liquid tank volume	Coolant volume	Ambient temperature	Relative humidity	Machine size	Weight
MGJJ-S	2-8mm	5-150mg	4-12 pills	2.2kw 220V	1.5L	5L (customized)	20L	22-25℃	45-60℃	8006002050mm	185kg
MGJJ-X	2-8mm	5-150mg	4-16 pills	2.2kw 380V	30L	10L (customized)	20L			20006502050mm	230kg
MGJJ	2-10mm	5-300mg	2-20 pills	3.6KW(machine)+4.5KW（60L tank）380V	60L		30L			8808601900mm	280kg
MGJJ-II	2-8mm	5-300mg	8-48 pills	3.6KW(machine)+4.5KW（60L tank）380V	60L		50L			9558551900mm	450kg

4. Production process

Gelatin melting --> Materials feeding pneumatically --> Cigarette Burst Balls dropping and forming --> Cigarette capsules cooling --> flavor balls conveying --> Cigarette Pills drying --> Menthol Burst Blasting Beads discharge

Here's a more detailed breakdown of the production process:

1. Core Liquid Formation:

A mixture containing flavors, active ingredients, and other necessary substances is prepared.

2. Dripping and Shearing:

This core liquid is then extruded into a falling stream or column.

3. Cooling and Solidification:

A stream of cooling oil is used to shear the liquid column into droplets, which then coalesce and solidify into spherical shapes due to the surface tension of the liquid.

4. Post-Processing:

The resulting beads undergo degreasing and drying to remove any remaining cooling oil and excess moisture.

5. Quality Control:

The beads are then screened and inspected to ensure they meet size, shape, and quality standards.