Mexico GDF-100YC Non-standard Tube Filling And Sealing Machine Customer Case

Views: 79     Author: hunan grand packing machine     Publish Time: 2026-09-30      Origin: hunan grand packing machine

I. Project Overview

A Mexican customer ordered one GDF-100YC
tube filling and sealing machine for filling and sealing sauce-type materials. The equipment was fully customized to non-standard specifications according to the customer's requirements: one machine simultaneously accommodates 50mm and 60mm diameter tubes, with large-capacity fills of 300g and 460g respectively. After the order was placed, the customer's requirements underwent multiple rounds of adjustments, and production and delivery were ultimately completed on a cycle of approximately 50 days.

II. Requirements and Challenges

(1) Non-standard Requirements for Dual Diameters and Large Fills

The fill volumes of conventional tube filling equipment are mostly based on standard specifications. This customer required 50mm tubes to be filled with 300g and 60mm
tubes to be filled with 460g, which are clearly large-capacity non-standard fills beyond conventional levels. At the same time, one machine needed to be compatible with two tube diameters, imposing customization requirements on both the filling mechanism and mold configuration.

500ml plastic tube

(2) Multiple Requirement Changes After Order Placement

After the order was confirmed, the customer proposed multiple rounds of adjustments to fill volumes, tube specifications, and supporting equipment. Frequent changes placed higher demands on production scheduling and solution follow-up, requiring the manufacturer to have rapid response and coordination capabilities to complete adjustments without affecting the delivery time.

(3) Adaptation to the Mexican Market

The equipment needed to be configured according to Mexico's local 3-phase 220V 60Hz power standard and meet the requirements for complete-set export, involving overall adaptation of power supply, appearance nameplates, and accompanying documentation.

III. Non-standard Customization Solution

(1) Customized Hose Dimensions

According to the large-capacity fill requirements, hose diameter and length were both customized to non-standard specifications according to the customer's requirements. The dimensions of unfilled tubes and finished products after sealing are as follows:


Specification Item 50mm and 60mm tube 


Diameter 50mm & 60mm

Length (before sealing) 210mm 252mm

Fill Volume 300g 460g

Dimensions after sealing 78.5×210mm 94.2×240mm


(Dimensions after sealing are calculated as "sealing width × length including cap.")

Custom-built, extra-large, extra-long soft tube filling and sealing machine

(2) Dual-diameter Compatibility and Mold Configuration

One set of equipment is compatible with both 50mm and 60mm tubes. In addition to the standard molds provided with the machine, an additional set of 60mm
diameter molds was provided for the customer, making it convenient for the customer to switch quickly according to different product lines.

(3) Coding and Appearance Requirements

According to the customer's requirements, no steel-character coding is provided on the tube tail.

IV. Supporting Equipment and Delivery Guarantee

(1) Complete Supporting Equipment

To meet production and feeding needs, the equipment is equipped with one chiller and one set of automatic feeding system (including a liquid level controller and a plunger-type drum pump, pump length 650mm), reducing manual intervention and improving filling stability and continuity.

(2) Spare Parts and Accompanying Documentation

One set of wear parts is provided free of charge with the machine, and the customer additionally purchased one set of spare parts; a full set of installation and commissioning instructional videos is provided.

(3) Delivery on Schedule

Production and delivery were completed within 50 days from order placement. The entire machine was configured according to Mexican power standards (3-phase 220V
60Hz) and shipped as a complete set.

V. Conclusion

This Mexican order, from non-standard large-capacity fills and dual-diameter compatibility to multiple rounds of requirement adjustments after order placement, imposed high demands on the equipment's customization capability and delivery response. Hunan Grand completed the entire process from requirement docking and solution adjustment to production and delivery through non-standard tube and mold customization, complete supporting equipment, and on-schedule delivery. This case once again demonstrates Hunan Grand's comprehensive capability to undertake complex customized orders and serve global customers.

Note: Because the customer's fill volume requirements were non-standard and the buyer could not provide sample tubes for trial operation, a considerable amount of time was spent finding large-capacity tubes that met the customer's requirements. It is recommended that similar customers provide and inform all relevant parameters in order to save delivery time and sample tube procurement costs.


Contact

Ava Duan

Phonr/whatsapp/wechat : 086-13706885851

Email : sales@grand-packing.com



Grand Packing Machinery is a professional system integrator for packaging production lines and a provider of import and export services.
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