EnglishViews: 166 Author: grand machinery Publish Time: 2023-11-09 Origin: grand machinery
NJP-2500C Full-automatic Capsule Filling Machine
We have launched a new full-automatic capsule filling machine NJP-2500C. It is designed and manufactured after improving many times with advanced technologies and innovations from the industry. The machine features compact structure, low noise, accurate filling and smooth operation. Let us look at the new machine’s improvements by comparison with old-fashioned capsule filling machine.
Comparison of Capsule Filling Machine NJP-2500C V.S. NJP-2500
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NJP-2500C nodular cast iron pedestal |
NJP-2500: welding and assembly steel plate |
2. Transmission mechanism NJP-2500C filling station sheave adopts "inward concave cam" straight up and down motion to replace the traditional "lever" transmission structure, which strengthens filling efforts for powders with large specific gravity. All other stations transmission cams are also made of high-quality special steel (38CrMoAl) for inner groove wheel transmission, and equipped with Japanese original imported coupling bearings, which eliminating the disadvantages of spring fatigue and fracture of the traditional "lever" transmission mechanism, and greatly improving the stability and prolong machine service life. | |
NJP-2500C inward concave cam transmission |
NJP-2500 outward concave cam transmission, spring pulling |
3. Locking station locking station bracket is make of a single piece of aluminum plate of numerical control machining, the upper locking device is adjustable, and the front ramp can be used to make the capsule ready to be locked fall in advance toavoid cutting cap and cap flying existing in the old locking device. The locking cleaning block is installed on the bracket, which is used to remove dust between the upper and lower molds while locking. | |
NJP-2500C locking station equipped with locking cleaning block |
The locking station of the old machine |
4. Mold cleaning NJP-2500C adds a mold cleaning and blowing structure. The upper and lower molds just placed above the cleaning device when they are drove by the main working plate and stopped at the cleaning station. At this time, compressed air is turned on and blew out the powder, crushed capsule and other pollutants in the mold holes from the bottom of the lower mold, and the dust collection system installed above the mold hole sucks these pollutants into the vacuum cleaner. It solves the problem of powder aggradation in mold plane and cavity due to strong viscosity during production, resolves capsules difficult to open, greatly improves capsule probability. | |
NJP-2500C Mold cleaning module with lower mold blowing device |
NJP-2500 Mold cleaning module |
5. Filling mechanism NJP-2500C adopts modular enclosed powder filling mechanism, which is easy to disassemble and clean. | |
NJP-2500C modular filling mechanism |
NJP-2500 old filling mechanism |
6. Turntable NJP-2500C adopts a new turntable, its lower mold is changed from original single-axis linear motion to dual-axis linear motion. The equipped silicone sealing ring reduces the situation that the material powder is brought into the turntable due to back and forth stretching of the moving shaft. The easy-to-disassemble structure solves the difficulty of complicated mold assembling and disassembling, reduces e labor intensity and strengthens the turntable service life. | |
NJP-2500C new turntable |
NJP-2500 old turntable |
7. Feeding mechanism NJP-2500C newly designed powder feeding mechanism is equipped with double section feeding hopper with quick clamp, simple structure, stable operation and easy to disassemble. As for the old hopper, if need to be disassembled to clean, it need to be loosen the handwheel on the supporting column, the hopper must mostly extend out of the upper plexiglass under the long pressure spring in the column to stretch. And when installing, the pressure spring needs to be squeezed to the bottom manually to tighten the handwheel, which is hard to operate. | |
NJP-2500C easy-to-disassemble Feeding mechanism |
NJP-2500 feeding mechanism |
8. Appearance NJP-2500C is with newly-designed appearance, the novel machine acquires Industrial Design Patent (Patent No. is ZL 2017 3 0549656.3). | |
NJP-2500C capsule filling machine |
NJP-2500 capsule filling machine |
9. Patent certificate NJP-2500C capsule filling machine is designed and manufactured currently with absorbing advanced technologies and many improvements and innovations, acquires a number of patent certificates. |
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10. 3D metering adjustment mechanism Taking lower plane of the metering plate as benchmark, the three-dimensional adjustment mechanism eliminates natural deformation of metering plate and copper ring, and the gap is uniform, all of which reduce powder leakage, and ensure mechanism difference. It is the unique design in China same kind of machines. (Patent Number: 20042006795X) | |
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3D underpan adjusting mechanism | |
11. Copper ring is optional
The optional copper ring is optional according to materials. | |
In a word, NJP-2500C features more reliable and stable operation, more accurate filling, more convenient maintenance, longer service life than the old machine, which is becoming more and more favorite and selected by our customers to meet their requirements well.
